Foam & Sponge Gasket Materials

Open-Cell and Closed-Cell Foam and Sponge

Foam and sponge materials are widely used to create reliable seals across a broad range of applications. Sponges and foams are especially effective in electrical enclosures and applications requiring low compression force, where conformability and consistent sealing are critical.

Foam

Our Trusted Suppliers

Gasket Materials from Leading Manufacturers

Sealing Devices is a trusted foam fabricator and converter of Rogers Poron urethane and Rogers Bisco silicone foams. We also offer materials from other renowned manufacturers, such as Saint-Gobain and Armacell.

Learn more about sponges & foams

Gasket Materials FAQs

What Are the Benefits of Foam and Sponge Gasket Materials?

Both sponge and foam gaskets offer excellent vibration, damping, and shock absorption, and excel at preventing moisture and contaminants. Their internal air pockets are also ideal for maintaining contact across uneven surfaces.

Foam gaskets are ideal for applications where resilience, long-term durability, and precise performance are crucial. Similarly, sponge materials are excellent for sealing out harsh environmental elements and meeting IP specifications.


What’s the Difference Between Open-Cell and Closed-Cell Foam?

Open-cell foams feature gas pockets connected to each other. The cells allow water absorption even under compression. Closed-cell foams, by contrast, seal gas pockets from each other. The cells are self-contained, and the material cannot absorb water or other fluids.

There are also mixed-cell foams, where cells are open unless the material is compressed. When the material is compressed, the cells close to prevent absorption.


What Is Urethane Foam?

Urethane foam, also referred to as polyurethane foam, is a versatile polymer material known for its wide range of properties and applications. Some key properties of urethane foam include being lightweight, having thermal insulation, versatility, durability, and shock absorption.


Is Urethane Foam Safe?

Urethane foam is generally safe when properly manufactured and handled. It is chemically stable and does not pose significant health risks under normal conditions. Urethane foam can emit volatile organic compounds (VOCs) when new, which may cause temporary irritation to some individuals. However, it does not generally present toxicity concerns once cured and in typical use.

Why Choose Sealing Devices for Sponge and Foam Gasket Materials?

In addition to providing a wide range of sponge and foam materials, Sealing Devices delivers industry-leading expertise, custom converting capabilities, and more.

  • Unmatched Expertise: Our experienced teams specialize in converting low-compression set sponge materials for a wide range of applications.

  • Custom Fabrication and Converting Capabilities: Sealing Devices can cut rolls to your specified width, split foams to your desired thickness, laminate a variety of adhesives, cut custom shapes, and more.

  • Diverse Material Selection: We offer sponge and foam gasket materials in a range of elastomers, including silicone, urethane, neoprene, EPDM, blended foams, and polyester.

  • Commitment to Quality: We follow stringent quality assurance processes and comply with many regulatory standards. Our ISO 9001:2015 and AS9100D certifications reflect our commitment to excellence.

  • Experts

    Our applications engineers are experts in their field with years of experience, ready to help with any sealing questions you may have.

  • Certified

    Sealing Devices is proudly ISO 9001:2015 and AS9100D certified and is compliant with many crucial U.S. and international regulations.

  • Responsive

    Have a question? We will be glad to assist you quickly, and you can reach us by phone, email, or visiting us in person.

  • Reliable

    Sealing Devices has a reputation built on years of results. When you partner with us, you can expect unmatched reliability.

Start the Conversation

Our People Are Waiting to Reach Your Sealing Goals